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FROM PCBA TO READY-TO-SHIP PRODUCT

Box Build Assembly

Programming, verification, system integration and final configuration delivered through one controlled manufacturing workflow.

FCTFunctional verification
ProgrammingFirmware and configuration
SerializedUnit-level traceability
One PartnerPCBA to final product

Integrated product realization

Move beyond assembled boards to tested, configured products

Excel Circuit combines PCB assembly, programming, functional verification, cables, displays, power supplies, enclosures and mechanical parts in one coordinated process. Each unit is built and tested to your approved work instructions before final labeling and shipment.

Service capabilities

Complete support for test, integration and final delivery

01

Functional Test Execution

Customer-supplied or jointly developed procedures used to verify product functions and interfaces.

02

Firmware Programming

MCU, memory and programmable-device loading with version and checksum controls.

03

Cable & Harness Integration

Internal wiring, connectors, antennas and custom cable assemblies installed and checked.

04

Mechanical Box Build

PCBAs, power supplies, displays, fans, hardware and enclosures assembled to approved instructions.

05

Configuration & Serialization

Product settings, MAC addresses, serial numbers, labels and customer data applied with traceability.

06

Final Packaging

Accessories, manuals, protective materials and shipping labels packed to project requirements.

Controlled workflow

A repeatable path from parts to finished systems

BOM, drawings and test-plan review
PCBA programming and inspection
Cable and mechanical integration
Functional and safety checks
Serialization and final QA
Packaging and shipment release

Testing options

Verification aligned with your product requirements

Power-On TestingVoltage, current and basic startup behavior checked before full operation.
Functional TestingInterfaces, sensors, controls, communications and operating modes verified.
ProgrammingFirmware, bootloader, configuration and identity data loaded and confirmed.
System ChecksComplete assembled product evaluated under approved acceptance criteria.

Quality and traceability

Every result linked to the product that produced it

Production Controls

Approved work and test instructions
Tooling, fixture and software version control
In-process inspection checkpoints
ESD and material handling controls

Quality Records

Serial-number and batch traceability
Pass / fail test result recording
Failure analysis and repair history
Final inspection and shipment release

Frequently asked questions

Planning a box-build program

What documentation is needed to quote a box build?

Please provide the BOM, assembly drawings, wiring diagrams, mechanical files, test procedures, firmware requirements, labels, packaging instructions and target quantities.

Can you use our existing test fixture and software?

Yes. Customer-supplied fixtures and software can be integrated after technical review. We can also help define practical fixture and test requirements for new products.

Can test data be linked to each serial number?

Yes. Unit-level traceability can connect serial numbers with programming versions, test results, repair records and final acceptance status.

Purchasing FAQ

Box Build Assembly Frequently Asked Questions

Practical answers about files, schedule, engineering support, production coordination and confidentiality.

What files do you need for Box Build Assembly?

For Box Build Assembly, send PCB/PCBA data, BOM, mechanical CAD and drawings, cable and enclosure specifications, labels and packaging requirements, firmware or programming files, test procedures, quantity, and delivery schedule.

What is the typical lead time for Box Build Assembly?

Lead time depends on design maturity, complexity, quantity, material or component availability, testing scope, and how quickly engineering questions are resolved. We confirm the schedule after reviewing your files; urgent prototype or quick-turn options can be discussed where the required process and materials permit.

Which EDA tools and file formats are supported?

Gerber and ODB++ are the preferred neutral production formats. If your source data is in a native EDA tool, tell us the software and version; we will confirm compatibility or ask for a controlled Gerber/ODB++ export, drill data, drawings and other release files.

Can you handle an existing design or previous revision?

Yes. We can work from an existing design, production package or previous revision. We first check completeness, revision control and the requested scope, then identify any missing data, manufacturability risks or changes that need your approval before work begins.

Do you provide signal integrity and power integrity analysis?

Yes, SI/PI analysis can be coordinated when manufacturing or assembly risk depends on controlled impedance, return paths or power integrity. It is a separate engineering scope and requires suitable design data, stackup information, models and acceptance criteria.

Can you coordinate fabrication and assembly?

Yes. Excel Circuit can coordinate fabrication, component sourcing, PCB assembly, inspection, testing and related box-build work as one project. The quotation states which stages are included, which materials are consigned, and the approvals needed before production.

How is design confidentiality protected?

Project files are limited to personnel and qualified partners who need them for quotation and delivery. Excel Circuit uses reasonable technical and organizational safeguards, does not publish customer designs without permission, and can work under a mutually agreed NDA. Your signed NDA or project agreement controls where it provides specific protections.

Final scope, price and lead time are confirmed after engineering review of your current files and requirements.