FROM PCBA TO READY-TO-SHIP PRODUCT

Box Build Assembly

Programming, verification, system integration and final configuration delivered through one controlled manufacturing workflow.

FCTFunctional verification
ProgrammingFirmware and configuration
SerializedUnit-level traceability
One PartnerPCBA to final product

Integrated product realization

Move beyond assembled boards to tested, configured products

Excel Circuit combines PCB assembly, programming, functional verification, cables, displays, power supplies, enclosures and mechanical parts in one coordinated process. Each unit is built and tested to your approved work instructions before final labeling and shipment.

Service capabilities

Complete support for test, integration and final delivery

01

Functional Test Execution

Customer-supplied or jointly developed procedures used to verify product functions and interfaces.

02

Firmware Programming

MCU, memory and programmable-device loading with version and checksum controls.

03

Cable & Harness Integration

Internal wiring, connectors, antennas and custom cable assemblies installed and checked.

04

Mechanical Box Build

PCBAs, power supplies, displays, fans, hardware and enclosures assembled to approved instructions.

05

Configuration & Serialization

Product settings, MAC addresses, serial numbers, labels and customer data applied with traceability.

06

Final Packaging

Accessories, manuals, protective materials and shipping labels packed to project requirements.

Controlled workflow

A repeatable path from parts to finished systems

BOM, drawings and test-plan review
PCBA programming and inspection
Cable and mechanical integration
Functional and safety checks
Serialization and final QA
Packaging and shipment release

Testing options

Verification aligned with your product requirements

Power-On TestingVoltage, current and basic startup behavior checked before full operation.
Functional TestingInterfaces, sensors, controls, communications and operating modes verified.
ProgrammingFirmware, bootloader, configuration and identity data loaded and confirmed.
System ChecksComplete assembled product evaluated under approved acceptance criteria.

Quality and traceability

Every result linked to the product that produced it

Production Controls

Approved work and test instructions
Tooling, fixture and software version control
In-process inspection checkpoints
ESD and material handling controls

Quality Records

Serial-number and batch traceability
Pass / fail test result recording
Failure analysis and repair history
Final inspection and shipment release

Frequently asked questions

Planning a box-build program

What documentation is needed to quote a box build?

Please provide the BOM, assembly drawings, wiring diagrams, mechanical files, test procedures, firmware requirements, labels, packaging instructions and target quantities.

Can you use our existing test fixture and software?

Yes. Customer-supplied fixtures and software can be integrated after technical review. We can also help define practical fixture and test requirements for new products.

Can test data be linked to each serial number?

Yes. Unit-level traceability can connect serial numbers with programming versions, test results, repair records and final acceptance status.

Deliver a finished product—not just an assembled PCB

Send your design package, test requirements and mechanical documentation for an integrated PCBA and box-build review.

Discuss Your Box-Build Project